Swiss Machining Ultimate Guide: Precision and Efficiency

The demand of CNC machining processes goes on increasing day by day and with that CNC Swiss machining also rise gradually. A rough estimate was provided in 2021 about CNC machining market over $56 Billion and is expected to grow in coming years. CNC Swiss machining is best use for plastic and metal products for custom and complex geometries. It differs from traditional CNC machining in terms of as it is very incredibly precise, efficient and repeatable machining process. This article is a complete guide about Swiss machining processes for making your precise products. Swiss machining started in the late 19^th century in Switzerland and in the start this machine need experienced and skill workers for operating. But as of now it is best suited process for forming of precise and efficient products containing complex geometries.

What is Swiss Machining

For manufacturing of precise and well finished parts CNC Swiss machining is the best process. In Swiss machining, the product passes all the way through a headstock and a guide bush, sliding downward the longitudinal axis of the machine. The cutting tool is the component that moves the bits and pieces to make the proper cuts. CNC Swiss machining is ideal for optimal quality finishes requirement, necessary high precision and volume, complex parts manufacturing, cost effective and multiple setups.

What is Swiss Machining used for?

CNC Swiss machining is used for multiple features like turning and milling with precision and accuracy of very tiny-diameters including hex edges, flats and slots. CNC Swiss machining can be done on a lot of materials like brass, steel, stainless steel, bronze, aluminum, titanium, copper alloy and plastics. Screws, cases, insulators, custom-fit bushings, sleeves and various industries are some of the products which are precisely and efficiently manufactured with quality by CNC Swiss machining.

Swiss Machining Process

A manufacturing technique that offers specialized tools for cutting and milling, designed to turn metal stocks into composite, slim and delicate components requiring close tolerances is CNC Swiss machining. It refers to Swiss-designed, CNC-operated lathe for turning of parts in radial and axial motion as it cuts the work piece. This process is not only highly precise over custom methods but also very cost-efficient.

Pros and Cons of Swiss Machining

Every machining process has some advantages and disadvantages as well. Referring to CNC Swiss machining there are a lot advantages as we can easily work with very small objects for machining, turning and milling, yet there some limitations while working with CNC Swiss machines. A comparison of CNC Swiss machining advantages and disadvantages is listed below in tabular form.

How Swiss Machining Ensured Precision and Quality

CNC Swiss machining does not compromise on design tolerance no matter how tiny the parts are. And by following close tolerance during manufacturing of parts ranging from needles to the aircraft parts precision and accuracy been maintained easily with the help of CNC Swiss machining. Any expert and qualified person can easily ensure precision and accuracy on CNC Swiss turning operations and make any complex design look easy.

Parts from Swiss-turning

Optimizing Tool Selection

While working with CNC machines selecting the right tool for the job and optimizing the cutting parameters is a necessary step to gain high performance, precise and accurate parts by maintaining the tool life as well. There are following three key considerations for best practices in CNC tooling.

1. Selecting the best tool for specified task to ensure high performance is the main task like drills, end mills and inserts.
2. Tool should be selected considering the work piece material
3. Complete knowledge about tool parameters like length, diameter, and flute count and shank type based on machining capabilities.

What is Swiss Turning?

To reduce the diameter of a work piece material by the removal of material from the outer surface of the material a process called turning is used. When this process is performed using CNC it is normally referred as CNC Swiss turning operation. This process is done by rotating the work piece while the tool removes the excessive material to create the desired dimension of the work piece.

Applications of Swiss Precision Machining

In the earliest stages of CNC Swiss precision machining processes starts for developing small parts like pocket watch in Switzerland. Now it is one of the most common and precise machining operation to create very small parts manufacturing for numerous industries like medical devices components, watch industries, military operation parts, medical and surgical parts, aerospace technology and automotive products with great precision and accuracy maintaining close tolerances.

Medical Device Component

The equipments used for surgery and in medical field need high precision and accuracy to avoid any regrets during operation and other medical tasks. That is why Swiss CNC machining is highly recommended for manufacturing such highly precise equipments.

Aerospace Fastener

For the production of aero structure in aerospace technology aerospace fasteners are frequently used. The fasteners provide durability to military aircrafts and use to assemble empennage, flight control surfaces, wings, fuselage and many more. To achieve precision to make them durable for long term use CNC Swiss machining is used.

Electronic connectors

To join electronic devices and circuits various type of connectors are used. Connectors are widely used to assemble, install and supply power to electric equipments. They need high precision in manufacturing which is achieved using CNC Swiss machines only.

Why Choose Shenzhen Tuofa Custom Swiss CNC Machining Service

Shenzhen TUOFA is one-stop-shop when it comes to provide the high quality and cost effective CNC machining parts, Swiss turning machine, CNC Swiss Screw machine, Swiss precision machining Inc and Swiss machining companies. There are various advantages of using Shenzhen TUOFA for all kinds of CNC Swiss machining processes and manufacturing that none other company is providing at the moment. The core advantages of Shenzhen TUOFA CNC Swiss machining products are listed below:

1. It provides 30% lesser cost and reliable lead time when it comes to providing online services to customer
2. From prototyping to end products this company ensures high quality and efficiency during manufacturing using Swiss machine shops
3. This company is ISO certified and follow all safety measures while production of precise Swiss machine parts.
4. Highly experienced team of engineers is capable of creating and custom or complex geometry products meeting the client’s requirement.

FAQs

Swiss machine vs. lathe machines

Custom lathe machine was the first choice while performing turning operations, but CNC Swiss lathe machine and Swiss type automatic lathe machine have become highly efficient for turning operations by providing close tolerance and high quality products. If you need to perform turning for parts having less than 1.25’’ diameter then CNC machines have to be your first choice now.

Swiss type cnc machine

A machine that feeds the stock through a guide bushing is referred as Swiss type CNC machine.